Roles and Responsibilities
Tool Design & Manufacturing, Die trails & Components proving, Quotations (RFQ), Tool Room & Development of New Products.
Planning, coordinating tool room activity like scheduling design jobs to Mould/ tool designers & ensuring timely completion as per pre-set parameters.
Leading project team in project feasibility study, estimate process cycle time, prepare quote &tool development from outsourced as well as In-house.
Planning of manpower and capacity analysis of Tool room.
Plan workload for machines in tool room
Follow up and co-ordination with Mould makers for Design and mould clearance.
Implementation of Lean, Kaizen and 5S..
Standardization of Mould base and moulds parts.
Proactively identify areas of obstruction/breakdowns and take steps to rectify the failures.
Conducting cycle time study and setup time study.
Ensuring the moulding production as per rated capacity, control and troubleshooting of plastic components & material.
Costing - Material Cost, MHR, Pricing of New Product & Estimation & Planning of plastic injection moulds
Ensuring different Tool cost saving plans & implementation to ensure low cost & high quality concept
Tooling performance evaluation in respect of tool process, tool life, tool quality and suit the production requirements. Implementation of low-cost automation.
Responsible for keeping track of all in-house development activities as per the development schedules.