Basic Knowledge of PU Process-Dry Process-Basic Knowledge of Conveyor and Trouble Shooting Wet Process-Basic Knowledge of Chemical-Polyol, Isocyanate, Release Agent and Anti Squeak and Trouble Shooting Basic Knowledge of Moulds and Its Maintenance Basic Knowledge of Hardness and Density Achievement in PU Pads Basic Knowledge of Production Planning and Control Basic Knowledge of PU Chemical Behaviour & Troubleshooting New Product Development and Trouble Shooting Handling of Manpower Basic Knowledge of Shop Floor Management Basic Knowledge of Productivity and Improvement Knowledge of processes through SPC studies, Process qualification & Validation, Layout inspection, Process & Product Audit. Knowledge Control of Measuring Instruments through MSA & Calibration, Verification of Control Plans, Having Knowledge of IATF, OHAS, TS-16949Maintain the FIFO & LIFO of product to maintain the quality line balancing activity through time study
Daily Review of Rejection PPM-Reduction of Same by various Tools like CAPA, Problem Solving through 7 QC Tools, PDCA Method. Daily Review of Chemical Consumption by Plan vs actual consumption, Chemical consumption/seat set, Chemical consumption . SAP, PU Flash Data by Flash weight/Seat set Daily Updating of PU Pads Quality Parameter like Hardness, Density, IFM Rejections, In-house and customer rejections Review of Plant Maintenance and machinery availability with maintenance team and spares availability in plant as well as checking for effectiveness of Breakdown CAP Submission by maintenance MIS and MCM Preparation