Basic Knowledge of PU Process-
a) Dry Process-Basic Knowledge of Conveyor and Trouble Shooting
b) Wet Process-Basic Knowledge of Chemical-Polyol, Isocyanate, Release Agent and Anti Squeak and Trouble Shooting
c) Basic Knowledge of Moulds and Its Maintenance
Basic Knowledge of Hardness and Density Achievement in PU Pads
Basic Knowledge of Production Planning and Control
Basic Knowledge of PU Chemical Behaviour & Troubleshooting
New Product Development and Trouble Shooting
Handling of Manpower
Basic Knowledge of Shop Floor Management
Basic Knowledge of Productivity and Improvement
Knowledge of processes through SPC studies, Process qualification & Validation, Layout inspection, Process & Product Audit.
Knowledge Control of Measuring Instruments through MSA & Calibration, Verification of Control Plans, Having Knowledge of IATF, OHAS, TS-
Maintain the FIFO & LIFO of product to maintain the quality
line balancing activity through time study
Daily Review of Rejection PPM-Reduction of Same by various Tools like CAPA, Problem Solving through 7 QC Tools, PDCA Method.
Daily Review of Chemical Consumption by Plan vs actual consumption, Chemical consumption/seat set, Chemical consumption . SAP, PU Flash Data by Flash weight/Seat set
Daily Updating of PU Pads Quality Parameter like Hardness, Density, IFM Rejections, In-house and customer rejections
Review of Plant Maintenance and machinery availability with maintenance team and spares availability in plant as well as checking for effectiveness of Breakdown CAP Submission by maintenance
MIS and MCM Preparation