Job Title: DCS Officer
Department: Production/Operations
Location: Solapur
Reports To: Circuit In-Charge / Production In-Charge
Job Summary:
The DCS Officer will be responsible for operating and monitoring the Distributed Control System (DCS) to ensure smooth and safe plant operations. The role requires a thorough understanding of process control, operational parameters, and emergency handling procedures to achieve production targets efficiently while maintaining safety and quality standards.
Key Responsibilities:
-Operate and monitor the YOKOGAWA DCS system for daily production and process control.
-Ensure smooth operation of circuits to meet company objectives and production targets.
-Monitor and control process parameters such as flow rates, pressures, temperatures, and levels using DCS displays, graphics, and trend logs.
-Identify process deviations and propose corrective actions in consultation with the Circuit In-Charge.
-Execute and oversee start-up and shutdown activities, ensuring adherence to SOPs and safety protocols.
-Handle emergency situations efficiently by implementing approved procedures and emergency response actions.
-Make minor plant adjustments and immediately report significant faults to the Shift In-Charge with suggested remedial actions.
-Coordinate with Quality Control (QC) to implement remedial measures as necessary.
-Maintain operational data in logbooks and update records in ERP/shared excel sheets.
-Prepare and submit daily shift reports with accurate process data.
-Complete routine equipment checklists and registers.
-Ensure timely reporting of abnormalities in ERP/shared excel and communicate with relevant teams.
-Coordinate with instrumentation, engineering, and utilities (boiler, chilling, brine, scrubber, etc.) teams for troubleshooting.
-Monitor and control temperature, level, and pressure in tank farms and day tanks of key materials.
-Operate as per the Alarm Management System and review it regularly for necessary updates.