Machine Setup and Preparation:
Prepare CNC machines for production by installing necessary tooling, fixtures, and workpieces.
Ensure machine cleanliness, lubrication, and proper functioning to maintain optimal performance.
Tool Setup and Calibration:
Load cutting tools into tool holders and ensure proper alignment and calibration.
Set tool offsets and perform tool length and diameter measurements to ensure accuracy.
Workpiece Setup and Alignment:
Secure workpieces onto the machine table or fixtures using appropriate clamping methods.
Align workpieces to specified reference points or datums to ensure dimensional accuracy.
Program Loading and Verification:
Load CNC programs into the machine control unit and verify program integrity.
Conduct dry runs and simulations to verify tool paths and prevent collisions.
First Article Inspection:
Perform initial part inspections to verify dimensions, tolerances, and surface finish.
Make adjustments to machine settings or tool offsets as needed to meet quality requirements.
Production Monitoring and Optimization:
Monitor machining processes to ensure consistent quality and performance.
Optimize cutting parameters, feed rates, and spindle speeds to improve cycle times and efficiency.
Tool and Machine Maintenance:
Perform routine maintenance tasks such as tool changes, lubrication, and cleaning.
Identify and address machine malfunctions or abnormalities to minimize downtime.
Documentation and Reporting:
Record setup procedures, tooling configurations, and machine settings for future reference.
Report any issues, deviations, or quality concerns to supervisors or quality control personnel.
Collaboration and Communication:
Coordinate with CNC programmers, engineers, and operators to ensure smooth production flow.
Communicate effectively with team members to troubleshoot problems and implement improvements.
Safety and Compliance:
Adhere to safety protocols and guidelines to maintain a safe working environment.
Ensure complianc
Experience
6 - 12 Years
No. of Openings
6
Education
Diploma, Advanced/Higher Diploma, Any Bachelor Degree
Role
cnc setter
Industry Type
Manufacturing / Production / Quality
Gender
Male
Job Country
India
Type of Job
Full Time
Work Location Type
Work from Office